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Prof. John Campbell

the Cosworth Casting Process

Campbell Technology

Professor of Casting Technology in the University of Birmingham

Alotech -- light alloy wheels

CASTINGS (Butterworth Heinemann, 1991)

FIM, FIBF, OBE


Contact John Campbell at j.campbell.me@bham.ac.uk


View Prof. Campbell's Ten Rules
for Good Castings

John Campbell was the originator of the Cosworth Casting Process (the first core assembly process based on zircon sand, filled by electromagnetic pump) for the production of cylinder heads and blocks, as now used by Ford/Nemak in Windsor, Ontario. He also assisted with the setting up of the Alcoa Lingotes Foundry in the UK, the first Disamatic foundry casting aluminium alloys using an electromagnetic pump.

Click here to view diagram of the Cosworth Casting Process.

For several years he was the Technical Director of Triplex Alloys Limited, a company involved in a wide variety of aluminium and grey iron castings. He still works with the Westley Group (one of the largest copper-based alloy foundry groups in Europe) as non-executive director, and runs his own consultancy company, Campbell Technology.

For the last 12 years he has been Professor of Casting Technology in the University of Birmingham. This is the first chair in casting ever to be created in the UK, and is still the only UK chair in the field of foundry science. It is based in both the Interdisciplinary Research Centre in Materials for High Performance Applications and the School of Metallurgy and Materials.

Recently, together with colleagues in Detroit, Michigan, he is actively setting up a new casting operation, Alotech Limited, intended to make light alloy wheels, and other safety critical components for the automotive and truck market. The target is to demonstrate the production of castings of unequalled quality, exceeding that of forgings, at commercial prices and commercial speeds.

He is the author of over 150 research papers in the field of castings in technical and scientific journals world wide, and approximately 20 patents. His book "CASTINGS" was published by Butterworth Heinemann in 1991 (a bargain at $50). ("CASTINGS" can be ordered from the AFS publications e-store.) A completely revised "CASTINGS" is under preparation and is planned for publication in 2002.

He holds two doctorates (PhD and DEng) in casting subjects, and in 1992 was elected as a Fellow of the Royal Academy of Engineering (FREng). He also is a Fellow of both the Institute of Materials (FIM), and the Institute of British Foundrymen (FIBF). He was granted the Freedom of the City of London in 1994 related to admission to the London Guild, The Worshipful Company of Founders. For his work in the field of castings he was awarded the OBE (Order of the British Empire) from Her Majesty The Queen in her New Year Honours 1993.

18 April 2001

   
   
 
 


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